Liquid to Oil Heat Exchangers
To ensure the proper configuration of our heat exchangers for use with oil, customers are encouraged to discuss their specific needs with our sales and technical teams at the start of the consultation process. The majority of our water-to-water heat exchangers can be effectively adapted as liquid to oil heat exchangers. This flexibility in configuration allows us to cater to a broader range of temperature control requirements, accommodating various industrial processes that require the efficient transfer of heat between liquid mediums and oil. This adaptability ensures that our customers have access to versatile, high-performance solutions tailored to meet their specific requirements.
The Shift to Oil in High-Temperature Processes
In scenarios where high temperatures undermine the efficacy of water as a heat transfer fluids, the switch to oil offers a compelling alternative. Unlike water, which requires pressurisation and extensive monitoring at elevated temperatures to prevent safety risks and corrosion, mineral and synthetic oils maintain their performance as effective heat transfer fluids without the need for pressurisation until reaching the upper end of their temperature range. This characteristic makes them ideally suited for applications demanding reliable heat transfer at high temperatures.
Critical Factors in Choosing Heat Transfer Oils
Selecting an appropriate heat transfer oil is a nuanced process that involves considering a variety of factors, such as low viscosity, good thermal stability, high flash point, and superior heat transfer properties, along with environmental concerns like ease of waste disposal. These oils must be non-corrosive, non-toxic, and non-flammable to ensure safety and compatibility with a broad range of applications. The right oil will facilitate efficient heat exchange by maintaining optimal flow conditions, even at the lower end of the temperature spectrum, thus preventing potential operational issues.
The performance of a heat exchange system heavily relies on the viscosity and thermal stability of the chosen heat transfer oil. Low viscosity is essential for ensuring that the system can operate effectively at lower temperatures, while high thermal stability contributes significantly to the efficiency of the pump and the overall safety of the heat transfer system. High-quality heat transfer oils are formulated to minimise the presence of low boiling point constituents that can adversely affect the system’s performance and safety.
When selecting a heat transfer oil, its crucial to evaluate its heat transmission characteristics, such as thermal conductivity and vapour pressure. These properties indicate how effectively heat can be transferred within the system and whether the system can operate without pressurisation.
Our Commitment to Customised Cooling Solutions
Through careful selection of heat transfer oils and the adaptable configuration of our heat exchangers, Applied Thermal Control is committed to providing effective liquid to oil heat exchange solutions that meet the specific needs of diverse industrial applications, ensuring optimal performance and reliability.
