How can a recirculating chiller provide heat to an application?

A recirculating chiller can offer heating capabilities through several key processes and components that manipulate the refrigerant’s thermal properties and flow within the system. Here’s a simplified overview:

Heat of Compression

The refrigerant’s temperature rises due to the compression process and the electrical energy input to the compressor.

This added energy heats the refrigerant as it circulates.

Hot Gas Bypass Capacity Control

Instead of allowing the hot gaseous refrigerant to enter the condenser for conventional cooling, it’s redirected back into the evaporator via a discharge bypass valve (DBV or HGBV), allowing the system to provide heat.

The Reverse-Carnot Cycle Explained:

The Reverse-Carnot Cycle, fundamental to refrigeration and heating processes, involves four key stages: compression, condensation, expansion, and evaporation. In the context of providing heat:

Compression – The refrigerant is compressed, increasing its pressure and temperature.

Condensation – As the compressed refrigerant passes through the condenser, it releases heat and changes from a gas to a liquid.

Expansion – The high-pressure liquid refrigerant then expands through an expansion valve, reducing its pressure and temperature, but in the heating mode, this process is adjusted to focus on utilising the heat generated in earlier stages.

Evaporation – Finally the refrigerant absorbs heat in the evaporator, completing the cycle.

In heating applications, the cycle is manipulated, particularly at the hot gas bypass stage, to harness the heat generated during compression and condensation, rather than focusing on the cooling effect produced during expansion and evaporation. This allows the chiller to act as a source of heat, utilising the intrinsic energy conversion processes of the refrigeration cycle.

Compressor Heat

The compressor generates heat both from the isentropic compression of the refrigerant and the inefficiency of the electric motor, contributing to the system’s ability to provide heat.

HBGV Capacity Replacement

The HGBV operates based on suction pressure to ensure that the compressor does not pull a vacuum on the low side, which could lead to motor failure. It controls when hot gas is allowed to bleed through, contributing to heating.

Conventional ATC Fridge Circuit Adaptation for Heating

In heating mode, the system’s hot gas bypass valve allows hot high-pressure vapour to be drawn through the evaporator from the system’s high side when cooling is not required, effectively converting the system to provide heat.

Optional Heater Installation

To accelerate heating, a heater can be installed in a flow-through water circuit. This method reduces heating time compared to relying solely on the heat of compression.

Common Misconceptions
Its a common misconception that the compressor alone is responsible for cooling; however, cooling is achieved through a combination of condensing, expansion, and the compressor’s function.
Another misconception is that chillers can only cool. While many chillers operate on an ‘on-off’ system for cooling, systems equipped with a HGBV can accurately provide heating by managing the flow and temperature of the refrigerant.
This capability allows recirculating chillers not only to cool but also to supply heat to applications, making them versatile tools for temperature control in various processes.

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